Rotary tablet press use:
The GZPS-660 dual-discharge high-speed rotary tablet press is a product of the British Manistee Company in the 1990s. After continuous technological innovation and improvement, it has a higher degree of automation, better operability, faster production speed, and more stable performance. Strong and lower working noise.
Its technology is at the leading domestic level. (It is different from other similar products in China. It is a double-discharge high-speed tablet press developed on the basis of the single-discharge tablet press of Kian Company in the 1980s, or a double-discharge high-speed tablet press that imitates the technology of Feite in the 1980s. ).
Features:
The main motor of the tablet press drives the turntable to rotate after being decelerated by a worm through an AC variable frequency stepless speed regulator. The rotation of the turntable causes the upper and lower punches to move up and down relative to each other under the action of the guide rail. Granules or powders are compressed into tablets through processes such as filling, pre-pressing, main pressing, and discharging.
During the whole tablet pressing process, the control system implements automatic control of the tablet weight through the detection, transmission, calculation, and processing of the pressure signal, automatic rejection of waste tablets, automatic sampling and fault display.
Technical Parameters
Model GZPS |
45 |
No. of station |
45 punches |
Maximum yield |
405000 |
Maximum speed |
75rps/min |
Maximum die diameter (mm) |
25 |
Maximum abnormal long axis (mm) |
25 |
Main pressure |
100KN |
Pre-pressure |
20KN |
Maximum filling depth (mm) the Maximum filling depth |
20 |
Tablet thickness range (mm) the Tablet Thickness Range |
0.5-8 |
Injection depth of upper punch (mm) |
2-6 |
Main motor power |
11KW |
Dimension (mm) |
1704X1380X1926 |
Net weight (KGS) |
4125 |
Configuration table of main electrical parts of double-discharge high-speed tablet press (Siemens model)
name |
Origin brand |
model |
Remarks |
Programmable Controller PLC |
Siemens |
ST60 |
|
touch screen |
Siemens |
SMARTLINE 1000IE |
|
Host inverter |
Siemens |
V20 7.5KW/11KW |
|
Feeder inverter |
Siemens |
V20 0.75KW |
|
switch |
TIANYI |
On-off switch |
|
Proximity sensor |
ELCO |
Fi2-M08 |
|
Level sensor |
Autonics Korea |
E18- NPN |
|
Circuit breaker |
ABB |
MS116-10.0(10A) |
|
Miniature Circuit Breaker |
ABB |
S203-C25 |
|
Contactor |
ABB |
A9-30-10 AC220 |
|
DC relay |
ELCO |
C10-A16X/DC24 |
|
Pressure amplifier |
FLINTEC |
LAC74.1 |
|
Pressure Sensor |
DACELL |
TX48 |
|
Emergency stop button |
Schneider |
ZB2BS54C BZ102C |
|
Other protection switches |
OMRON |
D-4000 etc. |
|
Alarm indicator |
ONN |
Red green + alarm buzzer |
|
Switching power supply |
Omron |
OMRON S8JC-Z15024C |
|
Hydraulic sensor |
HUABAO |
BP801 16MPa |
|
Single chip reject high-speed air valve |
Japan SMC/ |
24VDC |
|
Axial fan |
Taiwan Kagu |
KA 1725HA2 220VKA 1238HA2 220V |
|
Feeding motor |
Zhejiang |
YSJ7124 |
|
Synchronous motor |
Jiangsu |
90TDY060D4-2 |
|
Rotating electromagnet |
Shanghai |
RSX50L60-135Ω 24VDC |
|
Random general tool list
Serial number |
name |
model |
Quantity |
1 |
adjustable wrench |
12"-300 |
1 piece |
2 |
Allen wrench |
1.5-10 |
1 set |
3 |
Open-end wrench |
8-22 |
1 set |
4 |
Phillips screwdriver |
75*5 |
2 |
5 |
Flat screwdriver |
75*5 |
1 piece |
6 |
Flat screwdriver |
200*8 |
1 piece |
7 |
brush |
1-1/2" |
1 piece |
8 |
Feeler gauge |
0.02-1.00 |
1 piece |
Random special tools and wearing parts
Serial number |
name |
Quantity |
Remarks |
1 |
Drive into the handle |
1 |
|
2 |
Wrenches |
1 |
|
3 |
Seal ring driven into sleeve |
1 |
|
4 |
Lower cam guide |
1 |
|
5 |
Die oil ring |
45 |
|
6 |
Punch seal |
45 |
|
7 |
Molded compression components |
4 |
|
8 |
Scraper |
2 |
Technical performance description of GZPS-660 series double-discharge high-speed tablet press
1. Product overview: GZPS series double-discharge high-speed tablet presses are mainly used in the pharmaceutical, chemical, food, electronics, metallurgy, daily necessities and other industries. This machine can press various granular raw materials into round tablets, special-shaped tablets, cartoon films, double-sided positioning and engraving films, etc. This series of products have the characteristics of high manufacturing precision, advanced automation level, fast production speed, stable and reliable use, and low working noise.
It can improve the production quality of medicines, improve the production environment, reduce labor intensity, reduce the loss of raw materials, and reduce production costs. It is an ideal equipment for pharmaceutical factories to implement production technology transformation and new projects and meet GMP requirements. The machine is a double-discharge mechanism with reasonable structure, high production efficiency, high pressure, good stability, and complete dust-proof facilities.
2. Product use conditions 2.1 Applicable granule conditions ● Synthetic starch granules: The granules are uniform and not humid, and the proportion of fine powder (above 60 mesh) in the granules does not exceed one third. ● Traditional Chinese medicine granules: The whole extract, semi-extract and raw powder granules are required to be non-moist and have certain fluidity. The hardness and uniformity requirements are not strict. ● Particle size range: 12-60 mesh, with compressibility and fluidity. ● Dry powder can also be used for tableting. ● Not suitable for semi-solid, moist molecules and powders with extremely small particles (>100 mesh).